
Roy Resto
VP Technical Operations
FAA-DAR
Direct: 414 875-2191
Cell: 414 467-3063
Fax: 414 875-0200
royboy@tracercorp.com |
(Wednesday,
July 19th, 2006)
MRB: Three
Types
I continue to be amazed at
the oceans of acronyms that abound in aviation. My wife is
a Registered Nurse, and I think that the medical industry,
followed by the IT world rank closely in their affinity
for, and use of acronyms. A web site I continue to
recommend highly is www.acronymfinder.com.
They claim to have nearly a half million acronym entries,
and I have yet to stump them. For example, I tried “MRB”
and it returned 18 results, but for this blog we’re
going to be looking at the three used in our industry.
The three types are:
- Maintenance Review
Board: Convened during a new aircraft’s Type
Certification process
- Material (or
Manufacturing) Review Board: Convened during the
manufacturing process
- Maintenance Review
Board: Used by an airline for aircraft in service
MRB FOR A NEW AIRCRAFT
DESIGN:
During a new aircraft’s
design process, part of the Type Certification effort
involves the manufacturer defining what will be the
maintenance program for the aircraft. To do this, an MRB
is convened. It assigns a Chairman, and the board, which
is usually made up of “invited” aircraft professionals
with backgrounds or jobs in Engineering, Airline
Maintenance, Reliability, and the applicable Civil
Aviation Authorities. After the MRB has defined, and had
approved the maintenance program for the aircraft, the
details reflective of the MRB are usually published in a
document called the Maintenance Planning Document (MPD).
It is the MPD which an airline would use as the basis to
establish their own maintenance program peculiar to their
operations, and to have the same approved by their
respective Civil Aviation Authorities. The following is an
excerpt from an EASA document outlining their MRB process:
Article 10 – interface
with other activities
1. For the development of
initial minimum scheduled maintenance requirements for
derivative or newly type certificated aircraft, the
Agency shall set up, as appropriate, a maintenance
review board (MRB). It shall therefore appoint a chairperson
and define the terms of reference of that board. A
maintenance review board shall include persons with
relevant maintenance, certification and operational
expertise. The product manufacturer and representative
operators shall be invited to present to the board
proposals for a maintenance programme. The Chairperson
shall ensure that there is appropriate co-ordination
with the operations evaluation board (OEB).
After an aircraft has been
in operation for a period of time, an MRB may be
reconvened to make adjustments in the maintenance program.
For example, an MRB just recently decided to extend the
time between the B Checks for the 777; this based on
operational statistics demonstrating that extending the
time would not have an adverse effect on the airworthiness
of the aircraft.
MRB DURING THE
MANUFACTURING PROCESS:
Note that the “M” here
stands for either Manufacturing or Material. This MRB is
in fact used in industries outside of aviation. A simple
example follows: An aircraft is in the process of being
assembled. During a drilling operation on the aircraft
structure for the installation of a fastener, the drill is
not perfectly aligned, resulting in a hole that is
elongated and not centered. The non-conforming hole is
documented, and an MRB determines that a larger hole can
be drilled, and a larger fastener used without
compromising the structural integrity of the area or part.
Such deviations are mapped and documented, and form part
of the documents given to the customer at delivery.
Sometimes an MRB may determine that the non-conformance is
not acceptable, and the part has to be scrapped. This MRB
is usually made up of engineers, production, and quality
representatives who must approve the deviation in
accordance with their written procedures. The individuals
that can serve on this MRB are typically designated and
approved by the manufacturer for this activity.
AIRLINE MRB’s:
Like a Manufacturing MRB,
an airline’s MRB is convened to address some
non-conformity or maintenance exceedence. For example, you
have a plane in the hangar for scheduled maintenance. An
inspection reveals some corrosion underneath the lavatory
stalls (sigh, some things never change). A technician then
uses mechanical means to blend or remove the offending
blemish. After the corrosion has been removed, a
measurement must be taken to assure there still remains
sufficient structural thickness. The measurement shows
that the remaining thickness does not meet the minimums
established in the Structure Repair Manual. An MRB is then
convened to establish one of three things:
- Is the exceedence
acceptable as-is based on engineering calculations?
- Will additional repairs,
such as structurally beefing up the effected area be
required? If so, what will be the requirement?
- Will a part have to be
scrapped and replaced?
The processes and
procedures of this MRB have to be documented in the
airline’s manual system, and only designated individuals
can participate in the approval process. I was once on
such an MRB at a major airline.
For all these MRBs, the
primary basis and determining factor is always safety, not
economics.
Now back to acronyms. How
many of us have Googled
our names? Well, out of curiosity, I went to the acronymfinder
web site and searched on Roy. There were sixteen results,
which by the way, are ranked in terms of popularity of
use. Republic Of Yemen and Rookie Of the Year were the top
two. No, there were no entries for Resto. How about those
acronyms that are actual words that complement the thing
being described? For example, Airbus publishes a technical
magazine for its customers called FAST, for Flight
Airworthiness Support Technology, or ATLAS, for Automated
Test Language for Aircraft Systems (cool huh?). You know
someone expended some serious gray matter or marketing
dollars to come up with those.
A common slang term I’ve
heard young adults use when departing each others company
is “word”, so I’ll use it here:
WORD
(Wishing Our Reading is
Desirous) Just made
that up...
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