
Roy Resto
VP Technical Operations
FAA-DAR
Direct: 414 875-2191
Cell: 414 467-3063
Fax: 414 875-0200
royboy@tracercorp.com |
(Friday,
April 22nd, 2005)
“Back to
Birth” or “Cradle to Grave” Records for Life Limited
Parts
Its Friday afternoon, and
the combined affect of all the coffee and chocolate Hostess
Donettes I’ve been consuming is starting to make me
feel feistier than usual. I’m thus in great shape to
engage in the beloved sport of challenging those paradigms
that seem to cost customers time and money; this usually
because certain purchasing organizations have black and
white rules that are outdated or un-enlightened. Let’s
launch into an examination of why is it that some
purchasers require ‘back to birth’ (AKA cradle to
grave) records for purchases of life limited parts?
If you are buying a new
part, the manufacturer no doubt is providing you the
proper documentation that the part has zero time or
cycles, and of course you have the appropriate trace to
that manufacturer, a Production Approval Holder (PAH).
With that established, it should be clear that in this
tech log we are addressing the purchases of aftermarket
parts with existing time or cycles.
First, we should make
unequivocally clear that there is NO
regulatory requirement for either the purchaser or
provider of such parts to produce back to birth records, none,
zip, nada. So why do some purchasers require it? It
may seem intuitive or logical to require such records, but
the plain truth is it is not necessary; all you really
need is the part’s current status, but I’m getting
ahead of myself. While I can’t recreate how the practice
of requiring back to birth records started, we can look at
a document that does require it. The Air Transport
Association publishes many standards, and one that is
commonly cited is ATA Specification 106, titled “Sources
& Approved Parts Qualification Guidelines”, commonly
called Spec 106. The current publication contains a Table
B-1.1: “Aircraft Parts Documentation Requirements”.
Under the column labeled “Life Limited”, is a Note 2
that states “The seller must supply documentation
indicating the ‘cradle to grave’ history of the
part.” In all my research, it seems that this is the
lone document suggesting such practices. Does it harmonize
with regulatory requirements?
FAR 43.10 is the big stick
regulation on the subject and is titled “Disposition Of
Life Limited Parts.” Paragraphs (c) (1) and (2) state
the following:
(1) Record keeping
system. The part may be controlled using a record
keeping system that substantiates the part number,
serial number, and current life status (my
italics) of the part. Each time the part is removed
from a type certificated product, the record must be
updated with the current life status. This system may
include electronic, paper, or other means of record
keeping.
(2) Tag or record
attached to part. A tag or other record may be
attached to the part. The tag or record must include
the part number, serial number, and current life
status of the part. Each time the part is removed
from a type certificated product, either a new tag or
record must be created, or the existing tag or record
must be updated with the current life status.
Regarding the sale of such
parts. the same FAR says:
(d) Transfer of
life-limited parts. Each person who removes a
life-limited part from a type certificated product and
later sells or otherwise transfers that part must
transfer with the part the mark, tag, or other record
used to comply with this section, unless the part is
mutilated before it is sold or transferred.
Hmmm, no back to birth or
cradle grave language here.
Lets try FAR 91.417, titled
“Maintenance Records”. Paragraph (a)(2)((ii) states
that the owner/operator must maintain records containing
the following:
(ii) The current
status of life-limited parts of each airframe,
engine, propeller, rotor, and appliance.
Hmmm, no back to birth or
cradle grave language here either.
Well, lets try FAR 121.380
titled “Maintenance Recording Requirements.” Its
paragraph (a)(2)(iii) requires records for:
(iii) The current
status of life-limited parts of each airframe,
engine, propeller, and appliance.
Oooohkaaay, still no
back to birth or cradle to grave lingo. In fact, AC 43-9C
paragraph 15 b., and AC 120-16D paragraph 605 1.b. contain
the same language that requires only the current status of
a life limited part be recorded and provided upon transfer
or sale.
In today’s robust
aftermarket arena, it’s common for parts to perhaps
change owners several times. If you have a black and white
policy that you will only purchase life limited parts when
provided with back to birth or cradle to grave records, you’ve
eliminated this source of parts, because you likely
won’t get it unless you obtain the part from an owner
who has been the sole operator of the part, and this is
not guaranteed. Your black and white policy has
unquestionably raised your operating costs, and that’s
too bad because your policy is not a regulatory
requirement. What must be guaranteed, and what should be
your single concern, is the current status of the part;
how many cycles and/or hours does the thing have? This
answers your next question, how much life is left? The
bottom line is that we should trust the airline or repair
station to follow the aforementioned FARs and provide you
an accurate ‘current status’ for your operational
needs.
Yo, who killed off all the Donettes?
Exit stage right...
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